Manufacturing Processes (MFGE206) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Manufacturing Processes MFGE206 Diğer Bölümlere Verilen Ders 2 2 0 3 5
Pre-requisite Course(s)
N/A
Course Language English
Course Type Service Courses Given to Other Departments
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery Face To Face
Learning and Teaching Strategies Lecture, Drill and Practice.
Course Coordinator
Course Lecturer(s)
  • Asst. Prof. Dr. Celalettin Karadoğan
Course Assistants
Course Objectives This course aims to acquaint the students with principles, concepts and techniques that are essential in manufacturing processes in a wide range of industrial applications.
Course Learning Outcomes The students who succeeded in this course;
  • Students will develop an understanding of manufacturing systems
  • Students will get acquainted with mechanical and physical properties of materials and their effects on the processing conditions
  • Students will have understanding of product design and the selection of the best manufacturing process for particular application from both technical and economical perspective
  • Students will have hands-on-touch experience during the machine-shop hour about machine tools, chip removal and finishing processes
  • Students will cultivate understanding about the capabilities and limitations of manufacturing processes, and interrelationship among technical and economic factors involved in manufacturing
Course Content Mechanical properties of materials, metal casting, mechanical deformation processes, machining and joining operations, polymer processing, powder metallurgy, electronic material processing

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction to Manufacturing Processes Chapter 1
2 Mechanical and Physical Properties of Materials and Manufactured Products Chapter 2
3 Metal Casting Chapter 3
4 Powder and Particulate Material Processing Chapter 4
5 Fundamentals of Metal Forming and Material Behavior in Metal Forming Chapter 5
6 Bulk Deformation Processes Chapter 6
7 Sheet Metal Forming & Nontraditional Forming Processes Chapter 7
8 Metal Cutting Fundamentals and Machining Processes Chapter 8
9 Nontraditional Machining Processes & Rapid Prototyping Chapter 9
10 Joining Processes Chapter 10
11 Processing of Polymers Chapter 11
12 Micro- and Nano-Fabrication Technologies Chapter 12
13 Measurement and Inspection & Quality Assurance Through Optimization and Stochastic Analysis Chapter 13
14 Measurement and Inspection & Quality Assurance Through Optimization and Stochastic Analysis Chapter 14
15 Final exam period All chapters
16 Final exam period All chapters

Sources

Course Book 1. Mikell P. Groover, Fundamentals of Modern Manufacturing, Materials, Processes and Systems.
Other Sources 2. Corrado Poli, Design for Manufacturing: A Structured Approach, Butterworth-Heinemann
3. George Chryssolouris, Manufacturing Systems: Theory and Practice, 2nd Edition, Springer
4. ] Mark J. Jackson, Micro and Nanomanufacturing, Springer
5. V. Chiles, S. Black, A. Lissaman, S. Martin, Principles of Engineering Manufacture, Butterworth-Heinemann
6. J. Beddoes, M. Bibby, Principles of Metal Manufacturing Processes, Butterworth-Heinemann
7. Editors: Neil Hopkinsoner et al., Rapid Manufacturing: An Industrial Revolution for the Digital Age, Wiley
8. Steven A. Melnyk, R. T. Chris Christensen, Back to Basics: Your Guide to Manufacturing Excellence, CRC Press
9. D. Koshal, Manufacturing Engineer's Reference Book, Butterworth-Heinemann
10. Heinz Tschaetsch, Metal Forming Practise: Processes - Machines - Tools, Springer
11. Editors: Andreas Kalweit, Christof Paul, Sascha Peters, Reiner Wallbaum, Handbuch für Technisches Produktdesign: Material und Fertigung, Entscheidungsgrundlagen für Designer und Ingenieure, Springer (VDI-Buch)
12. Gary K. Griffith, Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection, Prentice Hall

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation - -
Laboratory 10 10
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics 5 5
Homework Assignments 5 10
Presentation - -
Project - -
Report - -
Seminar - -
Midterms Exams/Midterms Jury 2 50
Final Exam/Final Jury 1 25
Toplam 23 100
Percentage of Semester Work 75
Percentage of Final Work 25
Total 100

Course Category

Core Courses
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 3 48
Laboratory 10 4 40
Application
Special Course Internship
Field Work
Study Hours Out of Class 16 3 48
Presentation/Seminar Prepration
Project
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 2 4 8
Prepration of Final Exams/Final Jury 1 4 4
Total Workload 148