ECTS - Introduction to Manufacturing Processes
Introduction to Manufacturing Processes (MFGE205) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Introduction to Manufacturing Processes | MFGE205 | 3. Semester | 2 | 2 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| N/A |
| Course Language | English |
|---|---|
| Course Type | Compulsory Departmental Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Demonstration, Discussion, Question and Answer, Drill and Practice, Field Trip. |
| Course Lecturer(s) |
|
| Course Objectives | This course aims to acquaint the students with principles, concepts and techniques that are essential in manufacturing processes in a wide range of industrial applications. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Mechanical and physical properties of materials, metal casting, mechanical deformation processes (bulk and sheet forming), machining and joining operations, powder metallurgy, non traditional processes, micro and nano fabrication technologies. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to Manufacturing Processes | Chapter 1 |
| 2 | Mechanical Properties of Materials and their characterization | Chapter 2 |
| 3 | Mechanical Properties of Materials and their characterization | Chapter 3 |
| 4 | Mechanical Properties-processing relationship and Flow curves | Chapter 4 |
| 5 | Hot Forming Processes and change in mechanical properties | Chapter 5 |
| 6 | Metal Casting | Chapter 6 |
| 7 | Bulk Metal Forming Processes, Forging | Chapter 7 |
| 8 | Bulk Metal Forming Processes, Rolling | Chapter 8 |
| 9 | Bulk metal Forming Processes, Extrusion and wire drawing | Chapter 9 |
| 10 | Special Experiment on Casting of Al, rolling of cast Al and subsequent hardness measurements | Chapter 10 |
| 11 | Sheet Metal Forming Processes | Chapter 11 |
| 12 | Sheet Metal Forming Processes | Chapter 12 |
| 13 | Machining Processes | Chapter 13 |
| 14 | Machining Processes | Chapter 14 |
| 15 | Joining processes | Chapter 15 |
| 16 | Powder Metallurgy | Chapter 16 |
Sources
| Course Book | 2. Mikell P. Groover, Fundamentals of Modern Manufacturing, Materials, Processes and Systems. |
|---|---|
| 6. Principles of Metal Manufacturing Processes, by J. Beddoes, M.J. Bibby, Arnold Publishers, (1999) | |
| Other Sources | 3. Introduction to Manufacturing Processes, by John A. Schey, McGraw-Hill Science Engineering (1999) |
| 4. Materials and Processes in Manufacturing by E. Paul Degarmo, J T. Black, Ronald A. Kohser, John Wiley and Sons Inc, (2003) | |
| 5. İmal Usulleri, Prof. Dr. Mustafa Çiğdem, Çağlayan Kitapevi | |
| 7. Üretim Yöntemleri ve İmalat Teknolojileri, Mustafa Aydın, Muammer Gavas, Mustafa Yaşar, Yahya Altunpark, Seçkin Yayıncılık |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 5 |
| Laboratory | 1 | 15 |
| Application | 1 | 5 |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | 1 | 5 |
| Presentation | - | - |
| Project | 1 | 10 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 2 | 40 |
| Final Exam/Final Jury | 1 | 20 |
| Toplam | 8 | 100 |
| Percentage of Semester Work | 80 |
|---|---|
| Percentage of Final Work | 20 |
| Total | 100 |
Course Category
| Core Courses | X |
|---|---|
| Major Area Courses | |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Adequate knowledge of mathematics, physical sciences and the subjects specific to engineering disciplines; the ability to apply theoretical and practical knowledge of these areas in the solution of complex engineering problems. | X | ||||
| 2 | The ability to define, formulate, and solve complex engineering problems; the ability to select and apply proper analysis and modeling methods for this purpose. | X | ||||
| 3 | The ability to design a complex system, process, device or product under realistic constraints and conditions in such a way as to meet the specific requirements; the ability to apply modern design methods for this purpose. | |||||
| 4 | The ability to select, and use modern techniques and tools needed to analyze and solve complex problems encountered in engineering practices; the ability to use information technologies effectively. | X | ||||
| 5 | The ability to design experiments, conduct experiments, gather data, and analyze and interpret results for investigating complex engineering problems or research areas specific to engineering disciplines. | X | ||||
| 6 | The ability to work efficiently in inter-, intra-, and multi-disciplinary teams; the ability to work individually. | X | ||||
| 7 | Effective oral and written communication skills; The knowledge of, at least, one foreign language; the ability to write a report properly, understand previously written reports, prepare design and manufacturing reports, deliver influential presentations, give unequivocal instructions, and carry out the instructions properly. | X | ||||
| 8 | Recognition of the need for lifelong learning; the ability to access information, follow developments in science and technology, and adapt and excel oneself continuously. | X | ||||
| 9 | Acting in conformity with the ethical principles; professional and ethical responsibility and knowledge of the standards employed in engineering applications. | X | ||||
| 10 | Knowledge of business practices such as project management, risk management, and change management; awareness of entrepreneurship and innovation; knowledge of sustainable development. | X | ||||
| 11 | Knowledge of the global and social effects of engineering practices on health, environment, and safety issues, and knowledge of the contemporary issues in engineering areas; awareness of the possible legal consequences of engineering practices. | X | ||||
| 12 | Ability to work in the fields of both thermal and mechanical systems including the design and production steps of these systems. | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 4 | 64 |
| Laboratory | 13 | 2 | 26 |
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 1 | 16 |
| Presentation/Seminar Prepration | |||
| Project | 1 | 5 | 5 |
| Report | |||
| Homework Assignments | 1 | 5 | 5 |
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 2 | 3 | 6 |
| Prepration of Final Exams/Final Jury | 1 | 3 | 3 |
| Total Workload | 125 | ||