ECTS - Production Plant Design
Production Plant Design (ME478) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Production Plant Design | ME478 | Area Elective | 3 | 0 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| ME205 |
| Course Language | English |
|---|---|
| Course Type | Elective Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | |
| Learning and Teaching Strategies | Lecture, Demonstration, Drill and Practice. |
| Course Lecturer(s) |
|
| Course Objectives | To acquaint students with Production Plant design and provide students a working experience through the course project. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Introduction, fundamantals of design and CAD, manufacturing systems (CAD/CAM, FMS, CIM), market survey and plant location, plant layout, process analysis, quantity and quality planning and controlling for production, process and machine selection, materials handling, storage types, safety regulations, maintenance, environmental factors and R&D. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction | Course Book: D. R. Sule, Manufacturing Facilities |
| 2 | Fundamentals of design and CAD | Course Book: D. R. Sule, Manufacturing Facilities |
| 3 | Manufacturing systems (CAD/CAM, FMS and CIM) | Course Book: D. R. Sule, Manufacturing Facilities |
| 4 | Market survey and plant location | Course Book: D. R. Sule, Manufacturing Facilities |
| 5 | Plant Layout | Course Book: D. R. Sule, Manufacturing Facilities |
| 6 | Process Analysis | Course Book: D. R. Sule, Manufacturing Facilities |
| 7 | Quantity and quality planning and controlling for production | Course Book: D. R. Sule, Manufacturing Facilities |
| 8 | Process and machine selection | Course Book: D. R. Sule, Manufacturing Facilities |
| 9 | Materials handling | Course Book: D. R. Sule, Manufacturing Facilities |
| 10 | Storage types | Course Book: D. R. Sule, Manufacturing Facilities |
| 11 | Maintenance | Course Book: D. R. Sule, Manufacturing Facilities |
| 12 | Maintenance | Course Book: D. R. Sule, Manufacturing Facilities |
| 13 | Environmental factors, Research and Development | Course Book: D. R. Sule, Manufacturing Facilities |
| 14 | Environmental factors, Research and Development | Course Book: D. R. Sule, Manufacturing Facilities |
| 15 | Final exam period | Course Book: D. R. Sule, Manufacturing Facilities |
| 16 | Final exam period | Course Book: D. R. Sule, Manufacturing Facilities |
Sources
| Course Book | 1. D. R. Sule, Manufacturing Facilities - Location, Planning, and Design, 2nd edition, PWS Publishing Company - International Thomson Publishing, 1994. |
|---|---|
| Other Sources | 2. Ders Notları ve yansılar / Lecture notes and slides |
| 3. Ray Wild, Production and Operations Management - Principles and Techniques, Holt, Rinehart and Winston Ltd., 1979 (On Reserve at METU Library with Call No. HD31 W668 1979). | |
| 4. Harold T. Amrine, John A. Ritchey, Colin L. Moodie, Manufacturing Organization and Management, 5th edition, Prentice-Hall, Inc., 1987 (On Reserve at METU Library with Call No. HD31 A54 1987). | |
| 5. Tompkins, White, Bozer, Frazelle, Tanchoco, Trevino, Facilities Planning, 2nd edition, John Wiley & Sons, Inc., 1996. | |
| 6. Richard L. Francis, Leon F. McGinnis, Jr., John A. White, Facility Layout and Location: An Analytical Approach, 2nd edition, W. J. Fabrycky and J. H. Mize (eds.), Prentice-Hall Inc., 1992. | |
| 7. Ray Wild, The Techniques of Production Management, Holt, Rinehart and Winston Ltd., 1978. | |
| 8. D. Radford, D. B. Richardson, The Management of Production, 3rd edition, Barnes & Noble Books, 1972. | |
| 9. James M. Moore, Plant Layout and Design, The Macmillan Company, 1962. | |
| 10. G. Dieter, Engineering Design. | |
| 11. Sagligi ve Is Güvenligi Tüzügü, Basbakanlik Basimevi. |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 5 |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | - | - |
| Presentation | - | - |
| Project | 1 | 25 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 2 | 40 |
| Final Exam/Final Jury | 1 | 30 |
| Toplam | 5 | 100 |
| Percentage of Semester Work | |
|---|---|
| Percentage of Final Work | 100 |
| Total | 100 |
Course Category
| Core Courses | X |
|---|---|
| Major Area Courses | |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Accumulated knowledge on mathematics, science and mechatronics engineering; ability to apply the theoretical and applied knowledge to model and analyze mechatronics engineering problems. | |||||
| 2 | Ability to identify, define and formulate problems related to the field and to select and apply appropriate analysis and modeling methods to solve these problems. | |||||
| 3 | Ability to design a complex system, product, component or process to meet the requirements under realistic constraints and conditions; ability to apply contemporary design methodologies; ability to implement effective engineering creativity techniques in mechatronics engineering. (Realistic constraints and conditions may include economics, environment, sustainability, producibility, ethics, human health, social and political problems.) | |||||
| 4 | Ability to develop, select and use modern techniques, skills and tools for application of mechatronics engineering and robot technologies; ability to use information and communications technologies effectively. | |||||
| 5 | Ability to design and perform experiments, collect and analyze data and assess the results for investigated problems on mechatronics engineering and robot technologies. | |||||
| 6 | Ability to work effectively on intra-disciplinary and multi-disciplinary teams; ability for individual work; ability to communicate and collaborate/cooperate effectively with other disciplines and scientific/engineering domains or working areas, ability to work with other disciplines including electrical & electronics and computer engineering. | |||||
| 7 | Ability to express creative and original concepts and ideas effectively in Turkish and English language, oral and written, and technical drawings. | |||||
| 8 | Ability to reach information on different subjects required by the wide spectrum of applications of mechatronics engineering, criticize, assess and improve the knowledge-base; consciousness on the necessity of improvement and sustainability as a result of life-long learning; monitoring the developments on science and technology; awareness on entrepreneurship, innovative and sustainable development and ability for continuous renovation. | |||||
| 9 | Consciousness on professional and ethical responsibility, competency on improving professional consciousness and contributing to the improvement of profession itself. | |||||
| 10 | Knowledge on the applications at business life such as project management, risk management and change management and competency on planning, managing and leadership activities on the development of capabilities of workers who are under his/her responsibility working around a project. | |||||
| 11 | Knowledge about the global, social and individual effects of mechatronics engineering applications on the human health, environment and security and cultural values and problems of the era; consciousness on these issues; awareness of legal results of engineering solutions. | |||||
| 12 | Competency on defining, analyzing and surveying databases and other sources, proposing solutions based on research work and scientific results and communicate and publish numerical and conceptual solutions in the field of mechatronics engineering. | |||||
| 13 | Consciousness on the environment and social responsibility, competencies on observation, improvement and modify and implementation of projects for the society and social relations and be an individual within the society in such a way that planning, improving or changing the norms with a criticism. | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 3 | 48 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 2 | 32 |
| Presentation/Seminar Prepration | |||
| Project | 1 | 20 | 20 |
| Report | |||
| Homework Assignments | |||
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 2 | 8 | 16 |
| Prepration of Final Exams/Final Jury | 1 | 10 | 10 |
| Total Workload | 126 | ||