ECTS - Automotive Manufacturing Processes Using Lightweight Metals
Automotive Manufacturing Processes Using Lightweight Metals (AE411) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Automotive Manufacturing Processes Using Lightweight Metals | AE411 | Area Elective | 3 | 1 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| MATE207 |
| Course Language | English |
|---|---|
| Course Type | Elective Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Discussion, Drill and Practice, Problem Solving. |
| Course Lecturer(s) |
|
| Course Objectives | The objective of the course is to introduce the developed materials in automotive sector, to provide the basic knowledge needed to explore the application of these new materials in automobile field, and to develop knowledge in recent trends in manufacturing techniques of automobile components. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Advanced lightweight metals and manufacturing processes for automotive applications; metallurgy of lightweight automotive metals; engineering joining processes for metals; design for manufacturing using lightweight automotive metals. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to the concept of lightweighting in Automotive Engineering I | Lecture notes and presentations on Moodle website |
| 2 | Introduction to the concept of lightweighting in Automotive Engineering II | Lecture notes and presentations on Moodle website |
| 3 | The traditional manufacturing Processes (such as Machining, Bulk Forming, Casting, Forging, etc.) | Lecture notes and presentations on Moodle website |
| 4 | Manufacturing Technologies Aluminum such as Foam, Extrusion, Hydroforming, Roll-forming, Molding and 3D Printing | Lecture notes and presentations on Moodle website |
| 5 | Advanced lightweight metals and manufacturing processes for automotive applications (AHSS, Advance High Strength Steels) | Lecture notes and presentations on Moodle website |
| 6 | Advanced lightweight metals and manufacturing processes for automotive applications (Aluminum and alloys) | Lecture notes and presentations on Moodle website |
| 7 | Midterm I and Term project activities | |
| 8 | Advanced lightweight metals and manufacturing processes for automotive applications (Magnesium and alloys) | Lecture notes and presentations on Moodle website |
| 9 | Engineering metal Joining technology (Types, design method, mechanical performance, application, joining processes) | Lecture notes and presentations on Moodle website |
| 10 | The Metallurgical terms used in Mechanics of Metals (Resilience and toughness, Rigidity and Stiffness, Stiffness and Weight Ratio, stress, strain, etc.) | Lecture notes and presentations on Moodle website |
| 11 | Design for manufacturing using Lightweight Automotive Metals, Aluminum and alloys | Lecture notes and presentations on Moodle website |
| 12 | Design for manufacturing using Lightweight Automotive Metals, Magnesium and alloys | Lecture notes and presentations on Moodle website |
| 13 | Design for manufacturing using Lightweight Automotive Metals, AHSS | Lecture notes and presentations on Moodle website |
| 14 | Presentations of term projects |
Sources
| Course Book | 1. Materials, design and manufacturing for lightweight vehicles, Prof. P. K. Mallick, Woodhead Publishing/CRC Press, 2010. |
|---|---|
| Other Sources | 2. Automotive Engineering: Lightweight, Functional, and Novel Materials, Brian Cantor, P. Grant, C. Johnston, February 19, 2008, ISBN 9780750310017. |
| 3. Lightweight Composite Structures in Transport, Design, Manufacturing, Analysis and Performance, by James Njuguna, 29th January 2016, eBook ISBN: 9781782423430,ü Hardcover ISBN: 9781782423256. |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | - | - |
| Laboratory | 1 | 10 |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | 10 | 10 |
| Presentation | 1 | 15 |
| Project | 1 | 15 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 1 | 20 |
| Final Exam/Final Jury | 1 | 30 |
| Toplam | 15 | 100 |
| Percentage of Semester Work | |
|---|---|
| Percentage of Final Work | 100 |
| Total | 100 |
Course Category
| Core Courses | X |
|---|---|
| Major Area Courses | |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Adequate knowledge of mathematics, physical sciences and the subjects specific to engineering disciplines; the ability to apply theoretical and practical knowledge of these areas in the solution of complex engineering problems. | X | ||||
| 2 | The ability to define, formulate, and solve complex engineering problems; the ability to select and apply proper analysis and modeling methods for this purpose. | |||||
| 3 | The ability to design a complex system, process, device or product under realistic constraints and conditions in such a way as to meet the specific requirements; the ability to apply modern design methods for this purpose. | |||||
| 4 | The ability to select, and use modern techniques and tools needed to analyze and solve complex problems encountered in engineering practices; the ability to use information technologies effectively. | X | ||||
| 5 | The ability to design experiments, conduct experiments, gather data, and analyze and interpret results for investigating complex engineering problems or research areas specific to engineering disciplines. | |||||
| 6 | The ability to work efficiently in inter-, intra-, and multi-disciplinary teams; the ability to work individually. | |||||
| 7 | (a) Sözlü ve yazılı etkin iletişim kurma becerisi; etkin rapor yazma ve yazılı raporları anlama, tasarım ve üretim raporları hazırlayabilme, etkin sunum yapabilme, açık ve anlaşılır talimat verme ve alma becerisi. (b) En az bir yabancı dil bilgisi; bu yabancı dilde etkin rapor yazma ve yazılı raporları anlama, tasarım ve üretim raporları hazırlayabilme, etkin sunum yapabilme, açık ve anlaşılır talimat verme ve alma becerisi. | |||||
| 8 | Recognition of the need for lifelong learning; the ability to access information, follow developments in science and technology, and adapt and excel oneself continuously. | X | ||||
| 9 | Acting in conformity with the ethical principles; professional and ethical responsibility and knowledge of the standards employed in engineering applications. | |||||
| 10 | Knowledge of business practices such as project management, risk management, and change management; awareness of entrepreneurship and innovation; knowledge of sustainable development. | |||||
| 11 | Knowledge of the global and social effects of engineering practices on health, environment, and safety issues, and knowledge of the contemporary issues in engineering areas; awareness of the possible legal consequences of engineering practices. | |||||
| 12 | (a) Knowledge of (i) fluid mechanics, (ii) heat transfer, (iii) manufacturing process, (iv) electronics and control, (v) vehicle components design, (vi) vehicle dynamics, (vii) vehicle propulsion/drive and power systems, (viii) technical laws and regulations in automotive engineering field, and (ix) vehicle verification tests. (b) The ability to merge and apply these knowledge in solving multi-disciplinary automotive problems. | X | ||||
| 13 | The ability to make use of theoretical, experimental, and simulation methods, and computer aided design techniques in automotive engineering field. | |||||
| 14 | The ability to work in the field of vehicle design and manufacturing. | X | ||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 14 | 2 | 28 |
| Laboratory | |||
| Application | 14 | 2 | 28 |
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | |||
| Presentation/Seminar Prepration | 1 | 10 | 10 |
| Project | 1 | 20 | 20 |
| Report | |||
| Homework Assignments | 10 | 2 | 20 |
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 1 | 8 | 8 |
| Prepration of Final Exams/Final Jury | 1 | 10 | 10 |
| Total Workload | 124 | ||