Pre-Stress Engineering (MFGE560) Course Detail

Course Name	Course Code	Season	Lecture Hours	Application Hours	Lab Hours	Credit	ECTS
Pre-Stress Engineering	MFGE560	Area Elective	3	0	0	3	5

Pre-requisite Course(s)
N/A

Course Language	English
Course Type	Elective Courses
Course Level	Natural & Applied Sciences Master's Degree
Mode of Delivery	Face To Face
Learning and Teaching Strategies	Lecture, Drill and Practice, Problem Solving.
Course Coordinator
Course Lecturer(s)	Asst. Prof. Dr. Caner Şimşir
Course Assistants
Course Objectives	Firstly, this course aims to acquaint the students with the concept of residual stresses, measurement techniques, their origin depending on the manufacturing method, their effects on succeeding manufacturing steps, service performance and failure. Secondly, the methods for controlling and intentional imposition of residual stresses (pre-stress engineering) to improve properties and life time of the component will be discussed.
Course Learning Outcomes	The students who succeeded in this course; Students will develop an understanding of residual stresses as well as their origin depending on the production method. Students will get acquainted with the residual stress measurement techniques. Students will have hands-on-touch experience during laboratory sessions where residual stress measurements are conducted.
Course Content	Residual stresses, measurement techniques, effect of residual stresses, residual stress control, pre-stressing techniques.

Weekly Subjects and Releated Preparation Studies

Week	Subjects	Preparation
1	Introduction to Residual Stresses and Pre-stress Engineering
2	Introduction to Residual Stresses and Pre-stress Engineering
3	Introduction to Residual Stresses and Pre-stress Engineering
4	Material Factors Residual Stresses
5	Material Factors Residual Stresses
6	Measurement of Residual Stresses
7	Residual Stresses Development in Manufacturing Steps
8	Residual Stresses Development in Manufacturing Steps
9	Residual Stresses Development in Manufacturing Steps
10	Residual Stresses Development in Manufacturing Steps
11	Methods for Controlling Residual Stresses
12	Methods for Controlling Residual Stresses
13	Pre-Stressing Techniques and Case-Studies
14	Pre-Stressing Techniques and Case-Studies
15	Final Examination Period
16	Final Examination Period

Sources

Course Book	1. Totten, G.E., Howes. M., Inoue, T., Handbook of Residual Stress and Deformation of Steel, ASM International , ISNBN 0871707292, Ohio, 2002
Other Sources	2. Gür, C.H., Pan , J., Handbook of Thermal Process Simulation of Steels, CRC Press, Taylor & Francis Inc., ISBN 9780849350191, 2008 [3]
	3. Youtsos, A., Residual Stress and Its Effects on Fatigue and Fracture, Springer Verlag, ISBN 978-1-4020-5328-3, 2006

Evaluation System

Requirements	Number	Percentage of Grade
Attendance/Participation	5	5
Laboratory	-	-
Application	-	-
Field Work	-	-
Special Course Internship	-	-
Quizzes/Studio Critics	-	-
Homework Assignments	5	25
Presentation	-	-
Project	-	-
Report	-	-
Seminar	-	-
Midterms Exams/Midterms Jury	2	35
Final Exam/Final Jury	1	35
Toplam	13	100

Percentage of Semester Work	65
Percentage of Final Work	35
Total	100

Course Category

Core Courses
Major Area Courses	X
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

#	Program Qualifications / Competencies	Level of Contribution
#	Program Qualifications / Competencies	1	2	3	4	5
1	An ability to apply advanced knowledge in computational and/or manufacturing technologies to solve manufacturing engineering problems .					X
2	An ability to define and analyze issues related with manufacturing technologies.				X
3	An ability to develop a solution based approach and a model for an engineering problem and design and manage an experiment.		X
4	An ability to design a comprehensive manufacturing system based on creative utilization of fundamental engineering principles while fulfilling sustainability in environment and manufacturability and economic constraints.				X
5	An ability to chose and use modern technologies and engineering tools for manufacturing engineering applications.				X
6	Ability to perform scientific research and/or carry out innovative projects that are within the scope of manufacturing engineering.					X
7	An ability to utilize information technologies efficiently to acquire datum and analyze critically, articulate the outcome and make decision accordingly.				X
8	An ability to attain self-confidence and necessary organizational work skills to participate in multi-diciplinary and interdiciplinary teams as well as act individually.		X
9	An ability to attain efficient communication skills in Turkish and English both verbally and orally.		X
10	An ability to reach knowledge and to attain life-long learning and self-improvement skills, to follow recent advances in science and technology.			X
11	An awareness and responsibility about professional, legal, ethical and social issues in manufacturing engineering.		X
12	An awareness about solution focused project and risk management, enterpreneurship, innovative and sustainable development.				X
13	An understanding on the effects of engineering applications on health, social and legal aspects at universal and local level during decision making process.		X

ECTS/Workload Table

Activities	Number	Duration (Hours)	Total Workload
Course Hours (Including Exam Week: 16 x Total Hours)
Laboratory
Application	14	2	28
Special Course Internship
Field Work
Study Hours Out of Class	16	6	96
Presentation/Seminar Prepration
Project
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury
Prepration of Final Exams/Final Jury
Total Workload			124