ECTS - Introduction to Manufacturing Processes

Introduction to Manufacturing Processes (ME205) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Introduction to Manufacturing Processes ME205 3. Semester 2 2 0 3 5
Pre-requisite Course(s)
N/A
Course Language English
Course Type Compulsory Departmental Courses
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery Face To Face
Learning and Teaching Strategies Lecture.
Course Coordinator
Course Lecturer(s)
  • Prof. Dr. S. Engin Kılıç
  • Asst. Prof. Dr. Bahram Lotfi
  • Asst. Prof. Dr. Cemal Merih Şengönül
Course Assistants
Course Objectives This course aims to acquaint the students with principles, concepts and techniques that are essential in manufacturing processes in a wide range of industrial applications.
Course Learning Outcomes The students who succeeded in this course;
  • Students will develop an understanding of manufacturing systems
  • Students will get acquainted with mechanical and physical properties of materials and their effects on the processing conditions
  • Students will have understanding of shape forming processes and the selection of the best manufacturing process for particular application from both technical and economical perspective
  • Students will have hands-on-touch experience during the machine-shop hour about machine tools, metal removal and finishing processes, casting, rolling and hardness measurement.
  • Students will cultivate understanding about the capabilities and limitations of manufacturing processes, and relationship among technical and economic factors involved in manufacturing
Course Content Mechanical and physical properties of materials, metal casting, mechanical deformation processes (bulk and sheet forming), machining and joining operations, powder metallurgy, non traditional processes, micro and nano fabrication technologies.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction to Manufacturing Processes
2 Mechanical Properties of Materials and their characterization
3 Mechanical Properties of Materials and their characterization
4 Mechanical Properties-processing relationship and Flow curves
5 Hot Forming Processes and change in mechanical properties
6 Metal Casting
7 Bulk Metal Forming Processes, Forging
8 Bulk Metal Forming Processes, Rolling
9 Bulk metal Forming Processes, Extrusion and wire drawing
10 Sheet Metal Forming Processes
11 Sheet Metal Forming Processes
12 Machining Processes
13 Machining Processes
14 Joining processes
15 Powder Metallurgy

Sources

Course Book 1. Mikell P. Groover, Fundamentals of Modern Manufacturing, Materials, Processes and Systems.
2. Materials and Processes in Manufacturing by E. Paul Degarmo, J T. Black, Ronald A. Kohser, John Wiley and Sons Inc,
3. Serope Kalpakjian (Author), Steven Schmid (Author), Manufacturing Engineering & Technology, Pearson

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation 1 5
Laboratory 1 15
Application 1 5
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments 1 5
Presentation - -
Project 1 10
Report - -
Seminar - -
Midterms Exams/Midterms Jury 2 40
Final Exam/Final Jury 1 20
Toplam 8 100
Percentage of Semester Work
Percentage of Final Work 100
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Acquires sufficient knowledge in mathematics, natural sciences, and related engineering disciplines; gains the ability to use theoretical and applied knowledge in these fields in solving complex engineering problems.
2 Gains the ability to identify, define, formulate, and solve complex engineering problems; acquires the skill to select and apply appropriate analysis and modeling methods for this purpose.
3 Gains the ability to design a complex system, process, device, or product to meet specific requirements under realistic constraints and conditions, and applies modern design methods for this purpose. X
4 Develops the skills to develop, select, and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in industrial engineering applications; gains the ability to effectively use information technologies.
5 Gains the ability to design experiments, conduct experiments, collect data, analyze and interpret results for the investigation of complex engineering problems or discipline-specific research topics.
6 Acquires the ability to work effectively in intra-disciplinary and multidisciplinary teams, as well as individual work skills.
7 Acquires effective oral and written communication skills in Turkish; at least one foreign language proficiency; gains the ability to write effective reports, understand written reports, prepare design and production reports, make effective presentations, and give and receive clear instructions.
8 Develops awareness of the necessity of lifelong learning; gains the ability to access information, follow developments in science and technology, and continuously renew oneself.
9 Acquires the consciousness of adhering to ethical principles, and gains professional and ethical responsibility awareness. Gains knowledge about the standards used in industrial engineering applications.
10 Gains knowledge about practices in the business life such as project management, risk management, and change management. Develops awareness about entrepreneurship and innovation. Gains knowledge about sustainable development.
11 Gains knowledge about the universal and social dimensions of the impacts of industrial engineering applications on health, environment, and safety, as well as the problems reflected in the engineering field of the era. Gains awareness of the legal consequences of engineering solutions.
12 Gains skills in the design, development, implementation, and improvement of integrated systems involving human, material, information, equipment, and energy. X
13 Gains knowledge about appropriate analytical and experimental methods, as well as computational methods, for ensuring system integration.

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 4 64
Laboratory 13 2 26
Application
Special Course Internship
Field Work
Study Hours Out of Class 16 1 16
Presentation/Seminar Prepration
Project 1 5 5
Report
Homework Assignments 1 5 5
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 2 3 6
Prepration of Final Exams/Final Jury 1 3 3
Total Workload 125