ECTS - Distortion Engineering
Distortion Engineering (MFGE534) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Distortion Engineering | MFGE534 | Elective Courses | 3 | 0 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| N/A |
| Course Language | English |
|---|---|
| Course Type | Elective Courses Taken From Other Departments |
| Course Level | Ph.D. |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Drill and Practice, Problem Solving. |
| Course Lecturer(s) |
|
| Course Objectives | This course aims to acquaint the students with "Distortion Engineering" which tries to solve distortion problem by a system-oriented approach. In contrast to classical methods, which try to eliminate distortion by production step base measures, "Distortion Engineering" considers the distortion as an attribute of whole manufacturing chain and optimizes the production by intelligent use of predictive and corrective methods. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Distortion, distortion potential, distortion potential carriers, compensation potential, production step based solutions, intelligent process chain design, predictive methods, use of in-situ measurement techniques and adaptive process control. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to Distortion Engineering | |
| 2 | Introduction to Distortion Engineering | |
| 3 | Introduction to Distortion Engineering | |
| 4 | Overview of Material Factors | |
| 5 | Overview of Processing Factors | |
| 6 | Overview of Residual Stresses | |
| 7 | Case Study I: Bearing Manufacturing Chain | |
| 8 | Case Study I: Bearing Manufacturing Chain | |
| 9 | Case Study II: Gear Manufacturing Chain | |
| 10 | Case Study II: Gear Manufacturing Chain | |
| 11 | Case Study III: Shaft Manufacturing Chain | |
| 12 | Case Study III: Shaft Manufacturing Chain | |
| 13 | Student Project Presentations | |
| 14 | Student Project Presentations | |
| 15 | Student Project Presentations | |
| 16 | Final Exam |
Sources
| Course Book | 1. Totten, G.E., Howes. M., Inoue, T., Handbook of Residual Stress and Deformation of Steel, ASM International , ISNBN 0871707292, Ohio, 2002 |
|---|---|
| Other Sources | 2. Zoch, H.W., Luebben,Th., Proceedings of 1st Conference on Distortion Engineering, Bremen, Germany, 2005 |
| 3. Zoch, H.W., Luebben,Th., Proceedings of 2nd Conference on Distortion Engineering, Bremen, Germany, 2008 | |
| 4. Zoch, H.W., Luebben,Th., Proceedings of 3rd Conference on Distortion Engineering, Bremen, Germany, 2011 |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 10 |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | - | - |
| Presentation | - | - |
| Project | 1 | 30 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 2 | 60 |
| Final Exam/Final Jury | - | - |
| Toplam | 4 | 100 |
| Percentage of Semester Work | 70 |
|---|---|
| Percentage of Final Work | 30 |
| Total | 100 |
Course Category
| Core Courses | |
|---|---|
| Major Area Courses | X |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Gains the ability to understand and apply knowledge in the fields of mathematics, science and basic sciences at the level of expertise. | |||||
| 2 | Gains the ability to access wide and deep knowledge in the field of Engineering by doing scientific research with current techniques and methods, evaluate, interpret and implement the gained knowledge. | |||||
| 3 | Being aware of the latest developments his/her field of study, defines problems, formulates and develops new and/or original ideas and methods in solutions. | |||||
| 4 | Designs and applies theoretical, experimental, and model-based research, analyzes and interprets the results obtained at the level of expertise. | |||||
| 5 | Gains the ability to use the applications, techniques, modern tools and equipment in his/her field of study at the level of expertise. | |||||
| 6 | Designs, executes and finalizes an original work process independently. | |||||
| 7 | Can work in interdisciplinary and interdisciplinary teams, lead teams, use the information of different disciplines together and develop solution approaches. | |||||
| 8 | Pays regard to scientific, social and ethical values in all professional activities and acquires responsibility consciousness at the level of expertise. | |||||
| 9 | Contributes to the literature by communicating the processes and results of his/her academic studies in written form or orally in national and international academic environments, communicates effectively with communities and scientific staff working in the field of specialization. | |||||
| 10 | Gains the skill of lifelong learning at the level of expertise. | |||||
| 11 | Communicates verbally and in written form using a foreign language at least at the European Language Portfolio B2 General Level. | |||||
| 12 | Recognizes the social, environmental, health, safety, legal aspects of engineering applications, as well as project management and business life practices, being aware of the limitations they place on engineering applications. | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 4 | 64 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 4 | 64 |
| Presentation/Seminar Prepration | 2 | 4 | 8 |
| Project | 2 | 24 | 48 |
| Report | |||
| Homework Assignments | |||
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | |||
| Prepration of Final Exams/Final Jury | 1 | 4 | 4 |
| Total Workload | 188 | ||