ECTS - Metal Cutting
Metal Cutting (MFGE307) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Metal Cutting | MFGE307 | 6. Semester | 3 | 1 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| ME 210 |
| Course Language | English |
|---|---|
| Course Type | Compulsory Departmental Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Question and Answer, Drill and Practice, Team/Group. |
| Course Lecturer(s) |
|
| Course Objectives | In this course it is aimed that the students learn the metal cutting theory to become able to apply it; have sufficient knowledge about the cutting tools, cutting fluids and the cutting conditions and how these affect the performance of the machining operations and become able to optimize the machining operations for the selected criteria. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Machine tools and metal cutting operations, metal cutting mechanics, cutting temperatures, cutting tools: materials and geometry, tool wear and tool life, cutting fluids, economics of metal cutting operations, introduction to computer-aided manufacturing. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Machine tools and metal cutting operations | Text book, pages: 1-64, course presentation: CH1 |
| 2 | Machine tools and metal cutting operations | Text book, pages: 1-64, course presentation: CH1 |
| 3 | Mechanics of metal cutting | Ders kitabı, sayfa 69-100, ders sunumu: CH2 |
| 4 | Mechanics of metal cutting | Ders kitabı, sayfa 69-100, ders sunumu: CH2 |
| 5 | Mechanics of metal cutting | Ders kitabı, sayfa 69-100, ders sunumu: CH2 |
| 6 | Cutting temperatures | Text book, pages: 121-137, course presentation: CH3 |
| 7 | Cutting temperatures | Text book, pages: 121-137, course presentation: CH3 |
| 8 | Cutting tools | Text book, pages: 154-164, course presentation: CH4 |
| 9 | Cutting tools | Text book, pages: 154-164, course presentation: CH4 |
| 10 | Tool wear and tool life, machinability, cutting fluids | Text book, pages: 141-152, 165-167, 175-189 ders sunumu: CH5 |
| 11 | Tool wear and tool life, machinability, cutting fluids | Text book, pages: 141-152, 165-167, 175-189 ders sunumu: CH5 |
| 12 | Tool wear and tool life, machinability, cutting fluids | Text book, pages: 141-152, 165-167, 175-189 ders sunumu: CH5 |
| 13 | Economics of metal cutting | Text book, pages: 211-238, course presentation: CH6 |
| 14 | Economics of metal cutting | Text book, pages: 211-238, course presentation: CH6 |
| 15 | Fundamentals of using CAD/CAM tools in product design and manufacturing | Text book, pages: 401-434 |
| 16 | Fundamentals of using CAD/CAM tools in product design and manufacturing | Text book, pages: 401-434 |
Sources
| Course Book | 1. Boothroyd, G., Knight, W. A., Fundamentals of Machining and Machine Cutting, Mark Dekker Inc., 1989. |
|---|---|
| Other Sources | 2. Shaw, Milton C., Metal Cutting Principles, Oxford Science Publications, 1997. |
| 3. Tlusty, G., Manufacturing Processes and Equipment, Prentice Hall, 1999. | |
| 4. Groover, M. P., Fundamentals of Modern Manufacturing: Materials, Processes and Systems, John Wiley and Sons Inc., 2007. | |
| 5. Kalpakjian, S., Schmid, S., Manufacturing Processes for Engineering Materials, Prentice Hall, 2008. | |
| 6. ] DeGarmo, E.P., Black, J. T. and Kohser, R. A., DeGarmo's Materials and Processes in Manufacturing, John Wiley and Sons Inc., 2007. |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 10 |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | 1 | 5 |
| Homework Assignments | - | - |
| Presentation | - | - |
| Project | 1 | 20 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 2 | 40 |
| Final Exam/Final Jury | 1 | 25 |
| Toplam | 6 | 100 |
| Percentage of Semester Work | 75 |
|---|---|
| Percentage of Final Work | 25 |
| Total | 100 |
Course Category
| Core Courses | |
|---|---|
| Major Area Courses | X |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | An ability to apply knowledge in mathematics and basic sciences and computational skills to solve manufacturing engineering problems | X | ||||
| 2 | An ability to define and analyze issues related with manufacturing technologies | X | ||||
| 3 | An ability to develop a solution based approach and a model for an engineering problem and design and manage an experiment | X | ||||
| 4 | An ability to design a comprehensive manufacturing system based on creative utilization of fundamental engineering principles while fulfilling sustainability in environment and manufacturability and economic constraints | X | ||||
| 5 | An ability to chose and use modern technologies and engineering tools for manufacturing engineering applications | X | ||||
| 6 | An ability to utilize information technologies efficiently to acquire datum and analyze critically, articulate the outcome and make decision accordingly | X | ||||
| 7 | An ability to attain self-confidence and necessary organizational work skills to participate in multi-diciplinary and interdiciplinary teams as well as act individually | X | ||||
| 8 | An ability to attain efficient communication skills in Turkish and English both verbally and orally | |||||
| 9 | An ability to reach knowledge and to attain life-long learning and self-improvement skills, to follow recent advances in science and technology | |||||
| 10 | An awareness and responsibility about professional, legal, ethical and social issues in manufacturing engineering | |||||
| 11 | An awareness about solution focused project and risk management, enterpreneurship, innovative and sustainable development | |||||
| 12 | An understanding on the effects of engineering applications on health, social and legal aspects at universal and local level during decision making process | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 4 | 64 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 2 | 32 |
| Presentation/Seminar Prepration | |||
| Project | 5 | 3 | 15 |
| Report | |||
| Homework Assignments | |||
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 2 | 3 | 6 |
| Prepration of Final Exams/Final Jury | 1 | 3 | 3 |
| Total Workload | 120 | ||