ECTS - Casting and Powder Metallurgy
Casting and Powder Metallurgy (MFGE316) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Casting and Powder Metallurgy | MFGE316 | 6. Semester | 3 | 1 | 0 | 3 | 6 |
| Pre-requisite Course(s) |
|---|
| ENE203 |
| Course Language | English |
|---|---|
| Course Type | Compulsory Departmental Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Question and Answer, Drill and Practice, Team/Group. |
| Course Lecturer(s) |
|
| Course Objectives | This course aims to equip the student about fundamentals of metal casting and powder processing. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Fundamentals of casting, solidification of pure metals, solidification of alloys, riser and runner design, feeding distance calculations, Bernoulli equations and sprue design, mold materials, casting problems and defects. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to Metal Casting | Chapter 1 |
| 2 | Casting Methods | Chapter 2 |
| 3 | Thermodynamics of phase transformations and cooling curves | Chapter 3 |
| 4 | Nucleation and Growth mechanisms | Chapter 4 |
| 5 | Solidification of pure metals, solidification rate effects on microstructure formation | Chapter 5 |
| 6 | Solidification of alloys, solidification rate effects on microstructure formation | Chapter 6 |
| 7 | Riser Design | Chapter 7 |
| 8 | Riser Design | Chapter 8 |
| 9 | Feeding distance calculations | Chapter 9 |
| 10 | Gating and runner Design | Chapter 10 |
| 11 | Bernoulli Equations | Chapter 11 |
| 12 | Metal Fluidity | Chapter 12 |
| 13 | Mold and Pattern Materials | Chapter 13 |
| 14 | Mold Design | Chapter 14 |
| 15 | Mold and Pattern Production | Chapter 15 |
| 16 | Mold and Pattern Production | Chapter 16 |
Sources
| Course Book | 1. Fundamentals of Metal Casting by Richard A. Flinn, Addison-Wesley Publishing Company, 1963 |
|---|---|
| 6. Manufacturing technology:Foundary, Forming and Welding, 4ed., Volume 1 | |
| Other Sources | 2. Foundary Technology, Peter Beeley, 2nd ed., BH Publishing, 2001 |
| 3. Groover, M. P., Fundamentals of Modern Manufacturing: Materials, Processes and Systems, John Wiley and Sons Inc., 2007. | |
| 4. The Science and Engineering of Materials, Donald Askeland, Pradeep Phule | |
| 5. Principles of Foundary Technology by P.L. Jain, Mc Graw Hill Inc., 2009 |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 5 |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | - | - |
| Presentation | 1 | 10 |
| Project | 2 | 25 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 1 | 30 |
| Final Exam/Final Jury | 1 | 30 |
| Toplam | 6 | 100 |
| Percentage of Semester Work | 70 |
|---|---|
| Percentage of Final Work | 30 |
| Total | 100 |
Course Category
| Core Courses | |
|---|---|
| Major Area Courses | X |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | An ability to apply knowledge in mathematics and basic sciences and computational skills to solve manufacturing engineering problems | X | ||||
| 2 | An ability to define and analyze issues related with manufacturing technologies | X | ||||
| 3 | An ability to develop a solution based approach and a model for an engineering problem and design and manage an experiment | X | ||||
| 4 | An ability to design a comprehensive manufacturing system based on creative utilization of fundamental engineering principles while fulfilling sustainability in environment and manufacturability and economic constraints | X | ||||
| 5 | An ability to chose and use modern technologies and engineering tools for manufacturing engineering applications | X | ||||
| 6 | An ability to utilize information technologies efficiently to acquire datum and analyze critically, articulate the outcome and make decision accordingly | X | ||||
| 7 | An ability to attain self-confidence and necessary organizational work skills to participate in multi-diciplinary and interdiciplinary teams as well as act individually | X | ||||
| 8 | An ability to attain efficient communication skills in Turkish and English both verbally and orally | |||||
| 9 | An ability to reach knowledge and to attain life-long learning and self-improvement skills, to follow recent advances in science and technology | |||||
| 10 | An awareness and responsibility about professional, legal, ethical and social issues in manufacturing engineering | |||||
| 11 | An awareness about solution focused project and risk management, enterpreneurship, innovative and sustainable development | |||||
| 12 | An understanding on the effects of engineering applications on health, social and legal aspects at universal and local level during decision making process | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 3 | 48 |
| Laboratory | |||
| Application | 2 | 20 | 40 |
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 12 | 2 | 24 |
| Presentation/Seminar Prepration | |||
| Project | 2 | 15 | 30 |
| Report | |||
| Homework Assignments | |||
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 1 | 3 | 3 |
| Prepration of Final Exams/Final Jury | 1 | 5 | 5 |
| Total Workload | 150 | ||