ECTS - Surface Processing of Materials
Surface Processing of Materials (MATE464) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Surface Processing of Materials | MATE464 | Area Elective | 3 | 0 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| N/A |
| Course Language | English |
|---|---|
| Course Type | Area Elective Courses (Group C) |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | . |
| Course Lecturer(s) |
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| Course Objectives | To introduce the scope and concepts of surface engineering to students. To teach basic tribological and corrosion aspects of surfaces and coatings. To teach various industrial gaseous, solution and molten state deposition processes of surface coatings. To transfer knowledge and establish critical awareness of the techniques used to characterize the surfaces and coatings and the principles behind their operation. |
| Course Learning Outcomes |
The students who succeeded in this course;
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| Course Content | Characterization of surfaces, interaction of surfaces, theory of contact mechanics, surface hardening methods, carburizing, conversion coatings, surface coating methods: gaseous, solution and molten state deposition processes, principles of physical and chemical vapor deposition, electrochemical deposition, spray coatings. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to the concepts of surface engineering. | Handouts and related pages of the listed sources |
| 2 | Properties and characterization of material surfaces. | Handouts and related pages of the listed sources |
| 3 | Theory of contact mechanics. | Handouts and related pages of the listed sources |
| 4 | Corrosion and tribology of material surfaces. | Handouts and related pages of the listed sources |
| 5 | Surface processing techniques without chemical alteration. | Handouts and related pages of the listed sources |
| 6 | Surface processing techniques with chemical alteration; carburizing, nitriding. | Handouts and related pages of the listed sources |
| 7 | Deposition processes of surface coatings from gaseous state; physical vapor deposition. | Handouts and related pages of the listed sources |
| 8 | Deposition processes of surface coatings from gaseous state; chemical vapor deposition. | Handouts and related pages of the listed sources |
| 9 | Deposition processes of surface coatings from liquid solutions; electro and electroless deposition. | Handouts and related pages of the listed sources |
| 10 | Deposition processes of surface coatings from molten state; galvanizing. | Handouts and related pages of the listed sources |
| 11 | Spray Deposition; themal spray, plasma spray and cold spray. Laser cladding. | Handouts and related pages of the listed sources |
| 12 | Mechanical and structural characterization of coatings. | Handouts and related pages of the listed sources |
| 13 | Tribology of coatings. | Handouts and related pages of the listed sources |
| 14 | Coating for optical, electronic and magnetic applications. | Handouts and related pages of the listed sources |
| 15 | Guidelines on the selection of appropriate surface processing technique and coating material for a given application. | Handouts and related pages of the listed sources |
| 16 | Case studies for the application of coatings. | Handouts and related pages of the listed sources |
Sources
| Other Sources | 1. “The Materials Science of Thin Films”, Milton Ohring, Academic Press; 2nd ed. (2001) |
|---|---|
| 2. “Coatings Tribology, Properties, Mechanisms, Techniques and Applications in Surface Engineering”, K. Holmberg and A. Matthews, 2nd ed., Elsevier, (2009) | |
| 3. “Surface Engineering for Corrosion and Wear Resistance”, edited by J.R. Davis, ASM International, (2001) | |
| 4. “Handbook of Physical Vapor Deposition (PVD) Processing”, D.M. Mattox, William Andrew (2010) | |
| 5. “Modern Electroplating”, M. Schlesinger, Wiley, (2010) | |
| 6. “Tribology, Friction and Wear of Engineering Materials”, I.M. Hutchings, Elsevier Limited (1992) | |
| 7. “Contact Mechanics”, K. L. Johnson, Cambridge University Press, Cambridge, UK, (1987) |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | - | - |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | 4 | 10 |
| Presentation | - | - |
| Project | 1 | 30 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 1 | 20 |
| Final Exam/Final Jury | 1 | 40 |
| Toplam | 7 | 100 |
| Percentage of Semester Work | 60 |
|---|---|
| Percentage of Final Work | 40 |
| Total | 100 |
Course Category
| Core Courses | |
|---|---|
| Major Area Courses | X |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Adequate knowledge in mathematics, science and subjects specific to the Materials Engineering; the ability to apply theoretical and practical knowledge of these areas to solve complex engineering problems and to model and solve of materials systems | X | ||||
| 2 | Understanding of science and engineering principles related to the structures, properties, processing and performance of Materials systems | X | ||||
| 3 | Ability to identify, define, formulate and solve complex engineering problems; selecting and applying proper analysis and modeling techniques for this purpose | X | ||||
| 4 | Ability to design and choose proper materials for a complex system, process, device or product under realistic constraints and conditions to meet specific requirements; the ability to apply modern design and materials selection methods for this purpose | X | ||||
| 5 | Ability to develop, select and utilize modern techniques and tools essential for the analysis and solution of complex problems in Materails Engineering applications; the ability to utilize information technologies effectively | X | ||||
| 6 | Ability to design and conduct experiments, collect data, analyse and interpret results using statistical and computational methods for complex engineering problems or research topics specific to Materials Engineering | X | ||||
| 7 | Ability to work effectively in inter/inner disciplinary teams; ability to work individually | X | ||||
| 8 | Effective oral and written communication skills in Turkish; knowlegde of at least one foreign language; the ability to write effective reports and comprehend written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions | X | ||||
| 9 | Recognition of the need for lifelong learning; the ability to access information; follow recent developments in science and technology with continuous self-development | X | ||||
| 10 | Ability to behave according to ethical principles, awareness of professional and ethical responsibility; knowledge of standards used in engineering applications | X | ||||
| 11 | Knowledge on business practices such as project management, risk management and change management; awareness in entrepreneurship and innovativeness; knowledge of sustainable development | X | ||||
| 12 | Knowledge of the effects of Materials Engineering applications on the universal and social dimensions of health, environment and safety, knowledge of modern age problems reflected on engineering; awareness of legal consequences of engineering solutions | X | ||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 3 | 48 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 1 | 16 |
| Presentation/Seminar Prepration | |||
| Project | 1 | 15 | 15 |
| Report | |||
| Homework Assignments | 4 | 3 | 12 |
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 1 | 10 | 10 |
| Prepration of Final Exams/Final Jury | 1 | 25 | 25 |
| Total Workload | 126 | ||